Single Spindle Extruder Incorporating 4 Heating Zones Optimized PE Pipe Production Line

Product Description:

The Single Screw Extruder is a highly efficient and versatile piece of industrial equipment designed for a wide range of plastic processing applications. As a single-screw processing extruder, it offers exceptional performance in melting, mixing, and shaping various thermoplastic materials. This single-screw extrusion machine is engineered to meet the demands of modern manufacturing processes, providing consistent output quality and operational reliability.

One of the key features of this single-screw extrusion equipment is its customized design, which allows it to be tailored specifically to the requirements of each customer. Whether you need variations in screw diameter, length, or barrel design, the extruder can be adjusted to optimize processing conditions and product specifications. This customization capability ensures that the extruder performs efficiently with different types of raw materials and meets the unique demands of diverse production lines.

The heating system of the Single Screw Extruder is powered by a robust 15kW heating element, which provides rapid and uniform heat distribution throughout the barrel. This powerful heating capability ensures the material reaches the optimal melting point quickly, enhancing the overall productivity and quality of the extrusion process. The extruder is equipped with 4 to 6 heating zones, allowing precise control over the temperature profile along the barrel. This zoned heating system is critical for processing materials that require gradual temperature changes to avoid degradation or incomplete melting, making this extruder suitable for a variety of polymers and compound formulations.

The feeding system of the Single Screw Extruder is designed with a single screw feeder that guarantees smooth and consistent material intake. This feeding arrangement minimizes the risk of material bridging or clogging, ensuring a steady flow of raw materials into the extruder screw. The single screw feeder works in harmony with the screw design to promote efficient melting and homogenization of the material, which is essential for producing high-quality extruded products.

As a single-screw extrusion machine, this extruder is known for its simplicity and effectiveness. The single screw design not only reduces maintenance requirements but also simplifies operational procedures, making it an ideal choice for both new and experienced operators. Its straightforward mechanism allows for easy troubleshooting and quick adjustments during production, minimizing downtime and maximizing output efficiency.

This single-screw extrusion equipment is widely used in various industries, including plastic manufacturing, wire and cable coating, film production, and pelletizing. Its adaptability and reliable performance make it a valuable asset for companies looking to improve their extrusion processes. With the ability to customize the extruder according to specific production needs, combined with a powerful heating system and a reliable feeding mechanism, this single-screw processing extruder delivers superior results consistently.

In summary, the Single Screw Extruder is an advanced single-screw extrusion machine offering customized configurations, a 15kW heating power supply, 4 to 6 heating zones for precise temperature control, and a dependable single screw feeder for material feeding. Its robust construction and efficient design make it an excellent choice for various extrusion applications, ensuring high-quality output and operational efficiency. Whether you are processing standard plastics or specialized compounds, this single-screw extrusion equipment provides the performance and flexibility required to meet your production goals.

Features:

• Product Name: Single Screw Extruder
• Type: Single Screw
• Heating Zones: 4-6
• Machine Material: National Standard Carbon Steel
• Barrel Material: 38CrMoAlA
• Processing Technics: Crushing-before-Mixing
• Features a single-screw polymer extruder design for efficient processing
• Equipped as a single-screw melt extruder to ensure consistent melting and mixing
• Constructed with a durable single-screw barrel extruder for long-lasting operation

Technical Parameters:

Applications:

The CUISHI Single Screw Extruder, available in models sj45, sj65, sj70, sj75, SJ80, and SJ90, is a versatile and reliable piece of equipment designed for various industrial applications. Originating from China, this extruder is certified by CE and ISO, ensuring high quality and safety standards. With a supply ability of 30 sets per month and a minimum order quantity of just 1 set, it is an ideal choice for businesses looking to enhance their production capabilities. The product is packaged securely in films and delivered within 40-60 days, with payment terms via T/T. Pricing ranges from 8123 to 31231 USD, reflecting its advanced features and robust build.

This Single Screw Extruder is widely used in scenarios requiring concentration and drying processes. Its single-screw feeder extruder function allows for efficient feeding and melting of raw materials, making it perfect for plastic processing plants, chemical industries, and food manufacturing units. The single-screw mixing extruder capability ensures thorough blending of materials, which is essential in producing homogeneous compounds for applications such as PVC pipes, sheets, and profiles manufacturing. Additionally, the single-screw compounding machine feature supports the integration of additives and fillers, enhancing the final product quality in industries like rubber processing and recycling.

Equipped with a 15kw heating power system and a barrel made from durable 38CrMoAlA material, the extruder guarantees consistent heating and long service life, even under demanding production conditions. The electric parts from reputable brands like Siemens and Omron contribute to the machine’s stable performance and easy maintenance. This makes it suitable for continuous operation in large-scale manufacturing environments, where reliability and efficiency are paramount.

Typical application occasions include plastic extrusion workshops, research and development laboratories, and production lines focusing on material concentration and drying. It also excels in scenarios where precise temperature control and material handling are critical, such as in the production of composite materials or specialty plastics. Overall, the CUISHI Single Screw Extruder is a powerful solution for businesses aiming to improve their extrusion processes with a high-quality, CE and ISO certified machine that combines advanced technology with practical usability.

Customization:

CUISHI offers customized product customization services for our Single Screw Extruder series, including models sj45, sj65, sj70, sj75, SJ80, and SJ90. Originating from China and certified with CE and ISO standards, our single-screw kneading extruder is designed to meet diverse industrial needs with high quality and reliability.

Our single-screw barrel extruder features a robust machine material made from National Standard Carbon Steel, ensuring durability and long service life. The extrusion process employs advanced crushing-before-mixing technics, enhancing material consistency and product quality.

The single-flight screw extruder is equipped with a feeding system that utilizes a single screw feeder, optimizing material flow and processing efficiency. With 4 to 6 heating zones, temperature control is precise, allowing for customized processing conditions tailored to specific applications.

We accept a minimum order quantity of 1 set, with pricing ranging from 8123 to 31231 USD depending on the configuration and customization options. Packaging is securely done using films to protect the equipment during transit.

Delivery time is typically between 40 to 60 days, supported by a supply ability of 30 sets per month. Payment terms are flexible, with T/T as the preferred method. Our customization services ensure that each single-screw kneading extruder, single-screw barrel extruder, and single-flight screw extruder is tailored to your precise requirements, delivering optimal performance and value.

Support and Services:

Our Single Screw Extruder is backed by comprehensive technical support and services designed to ensure optimal performance and longevity of your equipment. Our team of experts is available to assist you with installation guidance, operational training, and routine maintenance procedures.

We provide detailed user manuals and troubleshooting guides to help you address common issues quickly and efficiently. Should you encounter any technical difficulties, our support staff is ready to offer prompt assistance and solutions tailored to your specific needs.

Regular maintenance services are available to keep your Single Screw Extruder running smoothly, including inspection, calibration, and replacement of wear parts. We also offer upgrade options and customization services to enhance the capabilities of your extruder as your production requirements evolve.

Trust our dedicated support network to maximize your investment and minimize downtime, ensuring your Single Screw Extruder operates at peak efficiency.