Customized Twin-Screw Plastic PVC/UPVC Pipe Extruder Suitable for Industrial Polymer Processing Applications

Product Description:

The Twin Screw Extruder is a highly efficient and versatile piece of equipment designed for advanced polymer processing and compounding applications. It is an essential tool in the plastics, chemical, and food industries, offering superior mixing, kneading, and extrusion capabilities. This extruder is part of a Twin-Screw Compounding System that ensures precise control over material properties, making it ideal for producing high-quality compounded products with consistent output.

One of the key features of this Twin Screw Extruder is its robust Heating System, which can be equipped with either Ceramic Heaters or Alloy Heaters based on the specific processing requirements. The ceramic heaters provide excellent thermal conductivity and stability, ensuring uniform heat distribution throughout the extruder barrel. Alloy heaters, on the other hand, deliver reliable performance and durability, suitable for high-temperature processing environments. This flexible heating system allows users to optimize temperature control for a wide range of materials, enhancing product quality and process efficiency.

The extruder employs a Coaxial Rotary Rotation Scheme, which ensures synchronized and precise rotation of the twin screws. This design improves the mixing and compounding efficiency by enabling effective material conveyance, intensive mixing, and thorough homogenization. The coaxial rotary mechanism also reduces wear and tear on the screws and barrel, extending the lifespan of the equipment and minimizing maintenance costs. This feature makes it well-suited for continuous operation in demanding industrial settings.

Motor speed control is handled through a state-of-the-art Delta Inverter system. This advanced motor speed controlling technology allows for smooth and accurate regulation of the screw speed, enabling operators to fine-tune the extrusion process according to the specific requirements of the material and product. The Delta Inverter not only enhances energy efficiency but also improves process stability, resulting in consistent product quality and reduced operational costs.

Customization is a major advantage of this Twin Screw Extruder. It can be tailored to meet the unique demands of different production lines, whether for specific material characteristics, throughput rates, or product specifications. This customization capability ensures that the extruder integrates seamlessly into existing manufacturing setups or new production lines, providing optimal performance across a variety of applications. Customers can specify screw configurations, barrel lengths, feeding systems, and other parameters to achieve the best results.

The Control System of the extruder is designed for user-friendly operation and precise process management. It supports both PLC (Programmable Logic Controller) and Touch Screen interfaces, allowing operators to monitor and adjust process parameters effortlessly. The PLC system ensures reliable automation and control, while the touch screen interface provides an intuitive and interactive user experience. This combination enhances operational efficiency, reduces downtime, and facilitates easy troubleshooting and maintenance.

This Twin Screw Extruder is an integral component in advanced production setups such as the Dual-Screw Extruder Press and the Tandem Twin-Screw Extrusion Line. When used in conjunction with these systems, it offers unparalleled flexibility and scalability, enabling manufacturers to expand their production capabilities and diversify their product offerings. The extruder’s ability to handle complex formulations and maintain consistent quality makes it a preferred choice for high-performance compounding and extrusion processes.

Overall, the Twin Screw Extruder stands out as a reliable, customizable, and technologically advanced solution for modern extrusion needs. Its combination of a sophisticated heating system, precise coaxial rotary rotation, advanced motor speed controlling via Delta Inverter, and versatile control system with PLC and touch screen interfaces ensures superior performance and ease of use. Whether integrated into a Twin-Screw Compounding System, Dual-Screw Extruder Press, or Tandem Twin-Screw Extrusion Line, this extruder delivers exceptional results, making it an indispensable asset for manufacturers aiming to achieve high efficiency and product excellence.

Features:

• Product Name: Twin Screw Extruder
• Type: Twin-Screw Conical Extruder
• Also Known As: Twin-Screw Plastic Extruder
• Heating System: Ceramic Heater / Alloy Heater
• Rotation Scheme: Coaxial Rotary
• Motor Speed Controlling: Delta Inverter
• Customization: Available and Customized according to requirements
• Package Gross Weight: 13500.000 kg
• Ideal for advanced processing using Twin-Screw Conical Extruder technology

Technical Parameters:

Applications:

The Cuishi sjsz65/132 conical twin screw extruder is a highly versatile and efficient machine designed for various industrial applications. As a Parallel Twin-Screw Extruder, it excels in processing a wide range of materials, making it ideal for manufacturing plastics, rubber, food products, and chemical compounds. Its robust design and advanced features allow it to be used in both small-scale and large-scale production environments, ensuring consistent quality and high output.

One of the primary application occasions for the Cuishi Twin-Screw Compounding System is in the plastics industry, where it is used for compounding, mixing, and reactive extrusion processes. This extruder is perfect for manufacturers who need precise control over material properties, including polymer blending, filler incorporation, and additive dispersion. The coaxial rotary rotation scheme and motor speed controlling via Delta Inverter provide excellent operational flexibility and energy efficiency, which is essential for continuous production lines.

The Twin-Screw Conical Extruder is also widely used in the food industry for producing snacks, cereals, and pet food. Its conical twin screw design ensures uniform heating, mixing, and extrusion, which is critical for achieving the desired texture and quality of food products. The heating system, equipped with ceramic and alloy heaters, guarantees stable temperature control during the extrusion process, enhancing product consistency.

In chemical and pharmaceutical sectors, this extruder is utilized for compounding and granulating various chemical compounds with high precision. The Cuishi sjsz65/132 model, certified by CE and ISO9001:2008, assures compliance with international quality standards, making it a reliable choice for stringent production requirements.

Due to its customizable features, including heating system options and motor controls, the Cuishi Twin-Screw Extruder can be tailored to specific production needs, improving efficiency and product quality. With a supply ability of 10 sets per month, a minimum order quantity of just one unit, and a competitive price range of US$31,000 to US$35,000, this extruder is accessible for various manufacturers seeking to upgrade or expand their extrusion capabilities.

The packaging details include secure film wrapping to protect the equipment during transport, and the package gross weight is approximately 13,500 kg. Delivery time is about 50 days, with flexible payment terms such as T/T and L/C, ensuring a smooth purchasing experience.

In summary, the Cuishi sjsz65/132 conical twin screw extruder is an excellent solution for industries requiring a reliable, efficient, and customizable Parallel Twin-Screw Extruder or Twin-Screw Compounding System. Its advanced technology, international certifications, and adaptable features make it suitable for diverse application scenarios ranging from plastics and food production to chemical compounding and pharmaceutical manufacturing.

Customization:

Cuishi offers customized Product Customization Services for the sjsz65/132 conical twin screw extruder, a high-quality Twin-Screw Interlocking Extruder designed to meet diverse industrial needs. Manufactured in China and certified with CE and ISO9001:2008, this Twin-Screw Conical Extruder ensures reliability and performance.

We provide flexible customization options including control system preferences such as PLC or Touch Screen interfaces, heating system choices between Ceramic Heater or Alloy Heater, and motor speed controlling via Delta Inverter to optimize operation efficiency. The rotation scheme is coaxial rotary, enhancing the interlocking mechanism of the twin screws.

With a minimum order quantity of just 1 set and a supply ability of 10 sets per month, Cuishi guarantees timely delivery within 50 days. Our packaging uses protective film to ensure safe transportation, with a package gross weight of 13,500 kg. Payment terms are convenient, accepting T/T and L/C methods.

Price ranges from US$31,000 to US$35,000 based on specific customization requirements. Trust Cuishi’s Twin-Screw Interlocking Extruder customization services to provide tailored solutions that perfectly fit your production demands.

Support and Services:

Our Twin Screw Extruder product comes with comprehensive technical support and services designed to ensure optimal performance and customer satisfaction. We offer expert guidance on installation, operation, and maintenance to help you maximize productivity and extend the lifespan of your equipment.

Our technical support team is available to assist with troubleshooting, process optimization, and customization to meet your specific application requirements. We provide detailed documentation, including user manuals, maintenance schedules, and safety guidelines to facilitate smooth operation.

Regular training sessions and workshops are available to keep your staff updated on the latest technologies and best practices related to twin screw extrusion. Additionally, we offer preventive maintenance programs and prompt repair services to minimize downtime and maintain consistent production quality.

Spare parts and upgrade options are readily accessible to ensure your extruder remains at the forefront of performance and efficiency. Our commitment to customer support extends throughout the lifecycle of your twin screw extruder, providing reliable service and expert advice whenever you need it.