HDPE Pipe Extruding Machine/ Water Supply Pipe Extrusion Production Line/PE/PP Conduit Pipe Extruder Machinery

Product Description:

The Single Screw Extruder is a highly efficient and versatile piece of equipment designed to meet the demanding needs of modern polymer processing industries. Featuring a robust Single Screw Feeder as its core feeding system, this extruder ensures consistent and precise material input, which is critical for maintaining product quality and process stability. The single-screw polymer extruder is engineered to handle a wide range of polymers and additives, making it an indispensable tool for manufacturers seeking reliable and high-performance extrusion solutions.

One of the standout features of this single-screw extrusion system is its advanced processing technique known as Crushing-before-Mixing. This innovative approach enhances the mixing efficiency by initially breaking down materials into smaller, more manageable particles before they undergo thorough mixing. As a result, the extruder achieves superior homogeneity in the final product, which is essential for applications requiring uniform material properties and consistent output.

The extruder is equipped with 4 to 6 precise heating zones, allowing for meticulous temperature control throughout the extrusion process. This multi-zone heating capability enables operators to optimize the thermal profile according to the specific polymer being processed, ensuring optimal melting, mixing, and shaping conditions. The ability to finely tune the temperature in each zone contributes significantly to improved product quality, reduced energy consumption, and minimized material degradation.

Designed primarily for concentration and drying processes, this single-screw mixing extruder excels in applications where moisture removal and material densification are critical. The extruder’s efficient design facilitates the removal of volatile components while concentrating the polymer melt, making it suitable for producing high-quality pellets, granules, or other intermediate products. This capability is especially valuable in industries such as plastics recycling, compounding, and masterbatch production, where precise moisture control and concentration are vital.

Durability and longevity are assured by the use of premium materials in the construction of the extruder barrel. The barrel is crafted from 38CrMoAlA, a high-grade alloy known for its exceptional wear resistance, strength, and thermal stability. This material choice not only extends the service life of the extruder but also enhances its reliability under demanding operating conditions, reducing downtime and maintenance costs. The barrel’s robust construction ensures consistent performance even when processing abrasive or challenging polymer blends.

The single-screw polymer extruder’s design focuses on ease of operation and maintenance. Its streamlined structure and accessible components allow for quick cleaning, inspection, and replacement, minimizing production interruptions. Additionally, the extruder can be seamlessly integrated with auxiliary equipment such as feeders, pelletizers, and cooling systems, providing a comprehensive single-screw extrusion system tailored to specific production requirements.

In summary, the Single Screw Extruder stands out as a powerful and adaptable solution for polymer processing industries requiring precise feeding, efficient crushing-before-mixing processing, controlled heating, and reliable concentration and drying capabilities. The combination of an advanced Single Screw Feeder, multiple heating zones, and a durable 38CrMoAlA barrel material ensures consistent product quality and operational efficiency. Whether used for compounding, recycling, or other polymer extrusion applications, this single-screw mixing extruder delivers exceptional performance and value, making it a preferred choice for manufacturers worldwide.

Features:

• Product Name: Single Screw Extruder
• Machine Material: National Standard Carbon Steel
• Customized design available
• Processing Technics: Crushing-before-Mixing
• Process: Concentration and Dry
• Electric Parts: Siemens, Omron, etc.
• Includes Single-screw feeder extruder for efficient material feeding
• Equipped with Single-screw processing extruder for consistent extrusion quality
• Features a Single-screw extrusion unit for enhanced processing performance

Technical Parameters:

Applications:

The CUISHI Single Screw Extruder series, including models sj45, sj65, sj70, sj75, SJ80, and SJ90, is a versatile and reliable solution designed for a wide range of industrial applications. Originating from China and certified by CE and ISO, these single-screw continuous extruders are engineered to meet the highest standards of quality and performance. With a minimum order quantity of just 1 set and a competitive price range between 8123 to 31231 USD, CUISHI offers an excellent balance of affordability and advanced technology.

These single-thread extruders are widely utilized in plastic processing industries for concentration and drying processes. Thanks to their robust barrel material made from 38CrMoAlA and multiple heating zones ranging from 4 to 6, these machines ensure precise temperature control and efficient material processing. The single-screw conveying extruder design enables continuous and consistent material flow, making them ideal for producing high-quality plastic pellets, films, and other extrusion products. The packaging of the equipment in protective films ensures safe delivery, and with a package size of 300.00cm * 130.00cm * 120.00cm, handling and installation are streamlined.

Typical application scenarios for the CUISHI single-screw extruders include manufacturing plastic films for packaging, recycling plastic waste materials, and producing various plastic compounds. Industries such as packaging, automotive, construction, and consumer goods frequently rely on these extruders to achieve efficient concentration and drying of raw materials before molding or further processing. The customizable features of the extruders allow clients to tailor the equipment to specific production requirements, enhancing versatility across different production lines.

With a supply ability of 30 sets per month and a delivery time of 40 to 60 days, CUISHI ensures timely fulfillment of orders. The payment terms via T/T provide flexibility for global customers. Whether for small-scale production or large industrial applications, the CUISHI single-screw extruder series stands out as a dependable choice for continuous extrusion needs, offering durability, efficiency, and precision in processing.

Customization:

CUISHI offers customized Single Screw Extruder products designed to meet your specific needs. Our Single-screw laboratory extruder models include sj45, sj65, sj70, sj75, SJ80, and SJ90, all manufactured in China with CE and ISO certification to ensure quality and reliability.

Each single-flight screw extruder features 4-6 heating zones and utilizes advanced crushing-before-mixing processing technics for optimal performance. The machine material is made of national standard carbon steel, ensuring durability and long service life.

We use high-quality electric parts from Siemens, Omron, and other reputable brands to guarantee precision and efficiency. The single-screw barrel extruder is packaged securely with films, with package dimensions of 300.00cm * 130.00cm * 120.00cm.

The minimum order quantity is 1 set, with prices ranging from 8123 to 31231 USD. Our supply ability is 30 sets per month, and the delivery time is typically between 40 to 60 days. Payment terms are T/T for your convenience.

Choose CUISHI for reliable and customizable single screw extruder solutions tailored to your laboratory and production requirements.

Support and Services:

Our Single Screw Extruder product is supported by a comprehensive technical support and service program designed to ensure optimal performance and longevity. We offer expert consultation during installation, startup, and routine maintenance to help you achieve the best processing results.

Our technical team provides troubleshooting assistance and guidance on process optimization to maximize throughput and product quality. We supply detailed operation manuals and maintenance guides to aid your operators and technicians in daily use and upkeep.

Regular maintenance services, including inspection, calibration, and parts replacement, are available to prevent unexpected downtime and extend the life of your extruder. Additionally, we offer training programs tailored to your staff’s needs, covering operational best practices and safety protocols.

Spare parts and consumables for the Single Screw Extruder are readily available to ensure quick replacement and minimal disruption to your production schedule. Our commitment is to provide prompt and efficient support to keep your extrusion processes running smoothly.