High Output Three Layer Co-Extrusion Pipe Machine with Automatic Control System

Product Description:

The Single Screw Extruder is a highly efficient and versatile piece of equipment designed to meet the diverse needs of modern extrusion processes. Known alternatively as a Single-screw extrusion system, Monoscrew extruder, or Single-screw compounding machine, this product is engineered to deliver exceptional performance in plastic processing, compounding, and recycling applications. Its robust design and advanced features make it an indispensable asset for manufacturers seeking precision, reliability, and customization in their extrusion operations.

One of the standout features of this Single Screw Extruder is its heating zones, which range from 4 to 6 adjustable sections. These multiple heating zones allow for precise temperature control along the length of the barrel, ensuring optimal melting and homogenization of materials. This temperature regulation capability is crucial for processing a wide variety of polymers and compounds, enabling users to achieve consistent quality and superior product characteristics. The ability to customize the number of heating zones also means the extruder can be tailored to specific production requirements, enhancing its adaptability across different industrial applications.

The barrel of the Single Screw Extruder is constructed from high-quality 38CrMoAlA steel, a material renowned for its remarkable strength, wear resistance, and thermal stability. This premium barrel material ensures the extruder can withstand the rigorous demands of continuous operation, providing long service life and reducing downtime caused by maintenance or repairs. The durability of the 38CrMoAlA barrel contributes significantly to the overall reliability of the monoscrew extruder, making it a cost-effective solution for businesses aiming to maximize productivity while minimizing operational costs.

Incorporating advanced processing technics, the Single Screw Extruder utilizes a crushing-before-mixing approach. This technique optimizes the preparation of raw materials by efficiently breaking down and homogenizing them prior to the extrusion phase. The crushing-before-mixing process enhances material flow and dispersion, resulting in improved consistency and uniformity of the final product. This method is particularly beneficial when dealing with composite materials or compounds that require thorough mixing to achieve desired physical and chemical properties.

Customization is a key aspect of this monoscrew extruder, allowing manufacturers to tailor the machine specifications to their unique production needs. Whether it involves adjusting the screw design, heating zones, or control systems, the Single Screw Extruder can be customized to optimize performance for specific materials and output requirements. This flexibility not only improves processing efficiency but also enables manufacturers to innovate and expand their product offerings without the need for entirely new equipment.

The Single Screw Extruder is designed with practical dimensions, measuring 300.00cm in length, 130.00cm in width, and 120.00cm in height. This package size ensures a compact footprint that fits well within most production facilities while providing ample capacity for large-scale extrusion tasks. Its thoughtful design facilitates easy installation and integration into existing production lines, minimizing setup time and accelerating the path to full operational capability.

In summary, the Single Screw Extruder is a state-of-the-art monoscrew extruder that combines advanced heating technology, durable barrel construction, and innovative processing techniques to deliver superior extrusion performance. Its customizable features and practical size make it an ideal choice for a wide range of industries requiring high-quality plastic compounding and extrusion solutions. By investing in this single-screw compounding machine, manufacturers can achieve enhanced product consistency, increased throughput, and greater operational flexibility, solidifying their competitive edge in the marketplace.

Features:

• Product Name: Single Screw Extruder
• Feeding System: Single Screw Feeder
• Electric Parts: Siemens, Omron, etc.
• Processing Technics: Crushing-before-Mixing
• Heating Zones: 4-6
• Customized: Customized options available
• Features a reliable single-screw extrusion system for efficient processing
• Designed as a one-screw extruder to ensure consistent material flow
• Equipped as a single-screw melting extruder for optimal melting performance

Technical Parameters:

Applications:

The CUISHI Single Screw Extruder series, including models sj45, sj65, sj70, sj75, SJ80, and SJ90, is an advanced solution designed for a variety of industrial and laboratory applications. Manufactured in China and certified by CE and ISO standards, these single-screw laboratory extruders are built with national standard carbon steel, ensuring durability and reliability in demanding processing environments. With a supply ability of 30 sets per month and a minimum order quantity of just one set, CUISHI offers flexibility to meet both small-scale and large-scale production needs.

Ideal for concentration and drying processes, the CUISHI single spindle extruder features a single-flight screw extruder design that leverages a single screw feeder system. This configuration supports efficient crushing-before-mixing processing techniques, making it perfectly suited for laboratories and production lines that require precise material handling and extrusion. The extruder’s packaging, secured with films and sized at 300.00cm * 130.00cm * 120.00cm, ensures safe delivery within 40 to 60 days after ordering, with payment terms set to T/T for convenient transaction processing.

These extruders are widely applied in occasions such as polymer compounding, chemical processing, food industry trials, and plastic recycling research. In laboratory settings, the single-screw laboratory extruder allows for accurate experimentation with raw materials, providing essential data for scaling up production. Its single spindle extruder configuration ensures consistent output with minimal maintenance, which is critical in continuous manufacturing processes. Additionally, the single-flight screw extruder design enhances material flow and mixing efficiency, reducing energy consumption and improving product quality.

CUISHI’s range of single screw extruders is particularly useful in scenarios where precise control over extrusion parameters is required. This includes research and development centers testing new material formulations, pilot plants conducting small-batch runs, and industrial facilities optimizing concentration and drying processes. The extruder’s robust construction and advanced feeding system make it suitable for handling a variety of raw materials, including thermoplastics, composites, and food ingredients, ensuring versatility across multiple industries.

With competitive pricing ranging from 8123 to 31231 USD, the CUISHI single screw extruder models offer excellent value for customers seeking high-quality extrusion equipment. Whether for laboratory analysis or industrial-scale production, these extruders provide a reliable, efficient, and easy-to-operate solution that meets international standards and supports diverse application occasions and scenarios.

Customization:

CUISHI offers customized Single-screw melting extruder and Single-screw compounding extruder solutions under model numbers sj45, sj65, sj70, sj75, SJ80, and SJ90. Originating from China, our One-screw extruder products are CE and ISO certified, ensuring high quality and safety standards.

We accept a minimum order quantity of 1 set, with prices ranging from 8123 to 31231 USD. Each unit is carefully packaged using films to protect the equipment during transportation.

The delivery time for customized Single-screw melting extruder and Single-screw compounding extruder models is between 40 to 60 days. Payment terms are based on T/T transactions to facilitate smooth and secure purchases.

Our supply ability is 30 sets per month, allowing us to meet both small and large orders efficiently. The equipment is manufactured using advanced processing technics including Crushing-before-Mixing, with barrels made from durable 38CrMoAlA material.

The extrusion process involves concentration and drying to ensure optimal performance. The package size for shipping is 300.00cm * 130.00cm * 120.00cm.

All our One-screw extruder products can be fully customized to meet your specific production requirements.

Support and Services:

Our Single Screw Extruder product is supported by a comprehensive range of technical support and services designed to ensure optimal performance and customer satisfaction. We offer installation guidance, routine maintenance services, and troubleshooting assistance to maximize the efficiency and lifespan of your extruder. Our technical team is equipped with extensive knowledge to provide expert advice on operational best practices, process optimization, and spare parts replacement. Additionally, we provide training sessions for operators and maintenance personnel to enhance their understanding and handling of the equipment. Regular software updates and upgrades are also available to keep the extruder running with the latest technology advancements. We are committed to delivering timely and effective support to help you achieve consistent product quality and operational reliability.