Plastic PE/HDPE Pipe Extrusion Line/Making Machine with Stable Performance and Long Service Life

Product Description:

The Single Screw Extruder is a highly efficient and reliable piece of equipment designed for a wide range of industrial applications. As a fundamental machine in the plastic processing and polymer industry, this extruder is often referred to as a Single-screw processing extruder, Basic screw extruder, or Single-screw continuous extruder. Engineered with precision and durability in mind, it offers superior performance for continuous extrusion processes, making it an essential asset for manufacturers aiming to achieve consistent and high-quality output.

One of the standout features of this Single Screw Extruder is its incorporation of top-tier electric parts sourced from globally recognized brands such as Siemens and Omron. These components ensure exceptional control, reliability, and longevity of the machine’s electrical systems. The use of Siemens and Omron parts guarantees stable operation under varying load conditions, precise temperature control, and efficient energy consumption, ultimately contributing to enhanced overall productivity and reduced downtime.

The extruder utilizes a Single Screw Feeder as its feeding system, which plays a critical role in maintaining a steady and uniform material supply into the extruder barrel. This feeding mechanism is designed to handle a wide variety of raw materials, ensuring smooth and continuous feeding to support uninterrupted processing. The single screw feeder's robust design minimizes material degradation and ensures optimal feeding accuracy, which is crucial for achieving consistent product quality.

In terms of processing technics, this Single Screw Extruder is equipped with a Crushing-before-Mixing system. This innovative approach allows raw materials to be crushed into smaller particles before they enter the mixing chamber, facilitating better homogenization and melting. The crushing-before-mixing technique enhances the efficiency of the extrusion process by improving the dispersion of additives and fillers, resulting in a more uniform melt and superior final product performance. This processing method is particularly beneficial when working with complex formulations or recycled materials, as it ensures thorough blending and reduces the risk of defects.

The extruder is powered by a robust heating system with a heating power of 15 kW. This heating capacity is carefully calibrated to provide consistent and precise temperature control throughout the extrusion process. Proper temperature management is essential for melting the raw materials efficiently, optimizing viscosity, and ensuring that the polymer melt flows smoothly through the die to form the desired shape. The 15 kW heating power enables the extruder to handle a wide range of polymers and processing conditions, making it versatile for various applications.

As a Single-screw continuous extruder, this machine excels in delivering continuous output with minimal interruption, which is vital for large-scale production environments. Its design emphasizes ease of operation, maintenance, and integration into existing production lines. Operators benefit from intuitive controls, clear displays, and automated safety features, all of which contribute to a user-friendly experience and reduced operational risks.

In summary, the Single Screw Extruder is an indispensable tool for industries requiring efficient and reliable extrusion solutions. With high-quality electric parts from Siemens and Omron, an advanced crushing-before-mixing processing technic, a precision single screw feeder, and a powerful 15 kW heating system, this extruder meets the demands of modern manufacturing. Whether referred to as a Single-screw processing extruder, Basic screw extruder, or Single-screw continuous extruder, this machine stands out for its robust construction, consistent performance, and adaptability to various materials and production requirements.

Investing in this Single Screw Extruder means securing a production process that is stable, efficient, and capable of producing high-quality extruded products. Its combination of advanced technology, reliable components, and innovative processing techniques makes it the ideal choice for manufacturers seeking to optimize their extrusion operations and achieve superior results.

Features:

• Product Name: Single Screw Extruder
• Heating Power: 15kw for efficient temperature control
• Heating Zones: 4-6 zones to ensure uniform heating
• Processing Technics: Crushing-before-Mixing for optimal material consistency
• Process: Suitable for Concentration and Dry processes
• Machine Material: Made from National Standard Carbon Steel for durability
• Functions as a Single-screw compounding machine providing reliable mixing
• Operates as a Single-screw mixing extruder for versatile applications
• Designed as a Single-screw extrusion unit ensuring high performance

Technical Parameters:

Applications:

The CUISHI Single Screw Extruder series, including models sj45, sj65, sj70, sj75, SJ80, and SJ90, is designed to meet a wide range of industrial and laboratory extrusion needs. As a high-quality single-screw continuous extruder originating from China, this equipment is well-suited for various application occasions and scenarios that require reliable and efficient processing.

In industrial manufacturing settings, the CUISHI single-screw extrusion equipment is ideal for continuous production lines where materials need to be processed through concentration and drying techniques. The machine’s robust construction, made from national standard carbon steel, ensures durability and long-term operation under demanding conditions. Its crushing-before-mixing processing technics allow for efficient handling of raw materials, making it perfect for industries such as plastics, food processing, and chemical manufacturing.

For research and development purposes, the CUISHI single-screw laboratory extruder offers precise control and flexibility. Its compact package size of 300.00cm * 130.00cm * 120.00cm allows it to fit seamlessly into laboratory environments. Researchers can utilize this equipment to experiment with different formulations and extrusion parameters, facilitating the development of new materials and products. The CE and ISO certifications guarantee that the extruder meets international quality and safety standards, making it a trustworthy choice for scientific applications.

The CUISHI single-screw extruder also performs well in small to medium-scale production due to its supply ability of 30 sets per month and a minimum order quantity of just one set. With a price range of 8123 to 31231 USD, it offers a cost-effective solution for companies seeking reliable extrusion machinery. The machine’s packaging in films ensures safe delivery within 40 to 60 days, with payment terms based on T/T for convenience.

Overall, the CUISHI single-screw extrusion equipment is perfectly suited for continuous industrial extrusion, laboratory-scale research, and pilot production scenarios. Its versatility, combined with high-quality materials and advanced processing technics, makes it an excellent choice for applications requiring consistent and precise extrusion performance.

Customization:

CUISHI offers customized Single Screw Extruder products designed to meet diverse industrial needs. Our Single-screw processing extruder models include sj45, sj65, sj70, sj75, SJ80, and SJ90, all manufactured in China with CE and ISO certifications to ensure top-quality performance and safety.

The Single-screw extrusion equipment is built with a durable 38CrMoAlA barrel material and features a heating power of 15kw, supporting efficient single-screw melting extruder operations. We utilize advanced crushing-before-mixing processing technics to optimize extrusion results.

Each unit is carefully packaged using films with package dimensions of 300.00cm * 130.00cm * 120.00cm to ensure safe delivery. Our supply ability is 30 sets per month, with a minimum order quantity of 1 set.

Prices range from 8123 to 31231 USD, based on customization requirements. Delivery time typically spans 40-60 days. Payment terms are flexible, with T/T accepted for convenient transactions.

Choose CUISHI for reliable and efficient Single-screw processing extruder solutions tailored to your production needs.

Support and Services:

Our Single Screw Extruder is designed for efficient and reliable plastic processing, suitable for a wide range of applications. To ensure optimal performance, we offer comprehensive technical support and services.

Technical Support: Our experienced engineers provide expert guidance on installation, operation, and troubleshooting. We assist with process optimization to enhance product quality and reduce downtime.

Maintenance Services: Regular maintenance is crucial for the longevity of your Single Screw Extruder. We offer scheduled inspection services, replacement of wear parts, and preventive maintenance to keep your equipment running smoothly.

Training: We provide on-site and remote training sessions for operators and maintenance personnel to ensure proper handling and maintenance of the extruder.

Spare Parts: Genuine spare parts are available to maintain the performance and reliability of your extruder. We ensure prompt delivery to minimize production interruptions.

Upgrades and Customization: To meet evolving production needs, we offer equipment upgrades and customization options, enhancing the functionality and efficiency of your Single Screw Extruder.

Our dedicated support team is committed to providing timely and effective assistance, helping you maximize the value and productivity of your Single Screw Extruder.