Energy Efficient HDPE / PP Prestressed Spiral Pipe Extrusion Machine with PLC Control

Product Description:

The Spiral Pipe Extrusion Line is an advanced and fully automatic production system designed specifically for manufacturing high-quality PE pipes with an inner diameter ranging from 50mm to 200mm. This sophisticated equipment is ideal for producing durable and reliable PE and PP pipes, catering to various industrial and commercial applications that demand superior performance and longevity. Engineered with precision, this extrusion line integrates cutting-edge technology to ensure consistent pipe quality and efficient production processes.

One of the standout features of this Spiral Pipe Extrusion Line is its fully automatic operation, which significantly reduces manual intervention and enhances productivity. The automation ensures precise control over the extrusion parameters, resulting in uniform pipe thickness and superior mechanical properties. This level of automation also contributes to minimizing material waste and optimizing energy consumption, making the production process both cost-effective and environmentally friendly.

The line is equipped with specialized spiral corrugation forming machines, which play a critical role in shaping the pipes. These machines are designed to create the distinctive spiral corrugated structure that provides the pipes with excellent flexibility, strength, and resistance to external pressure. The spiral corrugation not only enhances the mechanical performance but also improves the pipe’s ability to withstand harsh environmental conditions, making it suitable for underground installations and other demanding applications.

In addition to the spiral corrugation forming machines, the extrusion line features a highly efficient water cooling system. The water cooling method is crucial for stabilizing the pipe dimensions and surface quality immediately after extrusion. By rapidly cooling the hot extruded pipe, the system prevents deformation and ensures that the final product maintains its intended shape and structural integrity. This cooling process is carefully controlled to match the production speed and pipe specifications, thereby ensuring optimal throughput without compromising quality.

The Spiral Pipe Extrusion Line is also well-suited for specialized applications such as the COD Cable Porous Pipe Production Line. This versatility allows manufacturers to produce pipes that meet specific requirements for cable protection and drainage systems. The porous pipes produced on this line offer excellent permeability and durability, making them ideal for use in electrical cable conduits and other infrastructure projects where moisture management and mechanical protection are critical.

Moreover, this extrusion line serves as comprehensive corrugated tubing production equipment, capable of manufacturing a wide range of corrugated pipes used in water drainage, sewage systems, agricultural irrigation, and industrial fluid transport. The adaptability of the line to process different materials like PE and PP further expands its application scope, providing manufacturers with the flexibility to meet diverse market demands.

With its robust design, user-friendly interface, and advanced automation features, the Spiral Pipe Extrusion Line ensures high efficiency, consistent product quality, and reduced operational costs. It represents a significant investment for manufacturers aiming to enhance their production capabilities and deliver superior PE and PP pipes to the market. Whether producing standard spiral corrugated pipes or specialized porous pipes for cable protection, this extrusion line stands out as a reliable and innovative solution in the pipe manufacturing industry.

In conclusion, the Spiral Pipe Extrusion Line combines state-of-the-art spiral corrugation forming machines, efficient water cooling, and fully automatic operation to produce high-quality PE pipes with inner diameters ranging from 50mm to 200mm. Its compatibility with both PE and PP materials, along with its ability to manufacture specialized pipes such as those used in COD Cable Porous Pipe Production Lines, makes it an indispensable piece of corrugated tubing production equipment. This extrusion line empowers manufacturers to meet stringent quality standards while optimizing production efficiency and versatility.

Features:

• Product Name: Spiral Pipe Extrusion Line
• Product: PE Pipe
• Automatic Grade: Fully Automatic
• Pipe Inner Diameter: 50-200mm
• Pipe Type: Single-wall
• Material Compatibility: PE, PP
• Advanced spiral pipe production technology for high efficiency
• Integrated corrugated pipe assembly machinery for streamlined manufacturing
• Equipped with state-of-the-art corrugated tubing molding equipment
• Ensures consistent pipe quality and uniformity
• User-friendly interface with automated control system
• Durable construction designed for long-term industrial use

Technical Parameters:

Applications:

The Cuishi Spiral Pipe Extrusion Line, available in models sj70/33, SJ75/30, SJ80/30, and SJ90/30, is a state-of-the-art solution designed for the efficient production of PE and PP single-wall pipes. Originating from China and certified with CE and ISO9001:2008, this fully automatic extrusion line ensures high-quality output, meeting international standards. With a supply ability of 30 sets per month and a delivery time of 50 days, Cuishi caters to industries requiring reliable and timely pipe manufacturing solutions.

This extrusion line is ideal for manufacturing a variety of pipe types, including COD Cable Porous Pipe Production Line components, spiral corrugation forming machines, and HDPE carbon spiral pipe machine applications. Its water cooling method guarantees precise temperature control during production, which is critical for maintaining pipe integrity and performance. The machine is packaged securely with film to ensure safe transportation, and the minimum order quantity is just one set, making it accessible for both small and large scale producers.

Applications of the Cuishi Spiral Pipe Extrusion Line span multiple industries. It is extensively used in the creation of drainage systems, agricultural irrigation pipes, and conduits for electrical cables, particularly COD cables requiring porous pipe solutions to facilitate ventilation and moisture control. The spiral corrugation forming machines integrated within the line enable the production of pipes that are lightweight yet durable, suitable for underground and above-ground installations.

Additionally, the HDPE carbon spiral pipe machine capability allows for the incorporation of carbon black during extrusion, enhancing the pipes’ resistance to UV rays and environmental degradation. This makes the Cuishi line highly suitable for outdoor and industrial applications where longevity and robustness are essential. The fully automatic grade of the machine reduces labor costs and increases production efficiency, making it a cost-effective investment ranging from $20,000 to $32,000 per set.

Payment terms of TT before shipment provide a secure transaction process, and Cuishi’s commitment to quality and innovation positions this Spiral Pipe Extrusion Line as a leading choice in the pipe manufacturing industry. Whether producing PE or PP materials, this extrusion line adapts seamlessly to various production needs, ensuring consistent, high-quality pipe output for diverse application occasions and scenarios.

Customization:

Cuishi offers customized Spiral Pipe Extrusion Line solutions tailored to your specific needs. Our models, including sj70/33, SJ75/30, SJ80/30, and SJ90/30, are designed to efficiently produce high-quality PE pipes with pipe IDs ranging from 50-200mm. As a trusted manufacturer based in China, Cuishi guarantees reliable performance backed by CE and ISO9001:2008 certifications.

Our Spiral Pipe Extrusion Line is ideal for producing single-wall PE pipes using a water cooling method to ensure optimal pipe quality and durability. This Single Wall Corrugated Pipe Machine incorporates advanced technology to deliver high-speed forming, making it a leading choice for corrugated pipe manufacturing. With a supply ability of 30 sets per month, we can fulfill orders promptly, with a standard delivery time of 50 days.

Each corrugated pipe machine is carefully packaged with protective film to ensure safe shipment, and payment terms are TT before shipment for secure transactions. Whether you require a single set or larger quantities, our minimum order quantity is 1 set, with prices ranging from $20,000 to $32,000 depending on the model and specifications.

Cuishi’s High Speed Forming Machine guarantees efficiency and quality in PE and PP pipe production. Trust our expertise in product customization services to provide you with a durable, efficient, and reliable Single Wall Corrugated Pipe Machine that meets your industrial needs.

Support and Services:

Our Spiral Pipe Extrusion Line is backed by comprehensive product technical support and services to ensure optimal performance and customer satisfaction. We provide detailed installation guidance, on-site commissioning, and thorough training sessions for your operational team to guarantee smooth and efficient use of the equipment.

Our experienced technical support team is available to assist with troubleshooting, maintenance advice, and process optimization to maximize productivity and product quality. We also offer regular updates and upgrades to keep your extrusion line running with the latest technology advancements.

In addition, we supply a full range of genuine spare parts and consumables to minimize downtime and extend the service life of your Spiral Pipe Extrusion Line. Our commitment is to deliver prompt and professional after-sales service to support your business needs.

Whether you require remote assistance or on-site technical visits, our dedicated support staff is ready to provide timely solutions to any challenges you may encounter during the operation of your extrusion line.