Automatic Plastic Honeycomb Panel Production Equipment with Twin Screw Extruder PLC Control

Product Description:

The Single Screw Extruder is a highly efficient and versatile piece of equipment designed to meet the diverse needs of various industries involved in material processing. Known for its robust performance and reliable operation, this extruder is an essential tool for processes that require precise melting, mixing, and shaping of raw materials. The Single Screw Extruder operates on a single-screw extrusion system, which ensures uniform material flow and consistent product quality throughout the production process.

At the heart of this machine is the single screw feeder, which forms the core feeding system of the extruder. This feeding mechanism is engineered to deliver raw materials steadily and evenly into the barrel, facilitating optimal melting and mixing conditions. The single screw feeder's design minimizes material wastage and enhances processing efficiency, making it ideal for continuous production lines where consistency is critical.

One of the standout features of the Single Screw Extruder is its multiple heating zones, typically ranging from 4 to 6. These heating zones provide precise temperature control at different stages of the extrusion process, allowing operators to fine-tune the melting and flow characteristics of the material being processed. This controlled heating capability is essential for handling a wide range of materials, from thermoplastics to composites, ensuring that each batch meets stringent quality standards.

The Single Screw Extruder incorporates advanced processing technics, notably the crushing-before-mixing method. This technique involves breaking down the raw material into smaller, more manageable pieces before it undergoes thorough mixing inside the extruder barrel. By crushing the material beforehand, the extruder achieves better homogeneity and a more consistent melt, which translates to superior end-product quality. This approach also reduces the risk of material degradation and improves overall process efficiency.

As a single screw extrusion machine, this extruder is designed for simplicity, durability, and ease of maintenance. The single-screw configuration reduces mechanical complexity compared to twin-screw counterparts, resulting in lower operating costs and extended service life. Despite its straightforward design, the machine delivers outstanding performance in various applications, including plastic extrusion, rubber processing, and food production.

The electrical components of the Single Screw Extruder are sourced from reputable manufacturers such as Siemens and Omron, ensuring high reliability and advanced control capabilities. These premium electric parts contribute to the extruder's stable operation, precise temperature regulation, and efficient motor control. The integration of such high-quality components guarantees that the extruder meets international standards for safety and performance, providing users with confidence in its long-term operation.

In summary, the Single Screw Extruder offers a comprehensive solution for industries seeking an effective single-screw melt extruder. Its carefully engineered single-screw extrusion system, combined with a reliable single screw feeder and multiple heating zones, delivers consistent and high-quality output. The crushing-before-mixing processing technics further enhance material homogeneity and product quality, while the inclusion of top-tier electric parts from Siemens and Omron ensures dependable operation. Whether used for plastic, rubber, or other material processing, this single-screw extrusion machine stands out as a reliable, efficient, and user-friendly choice for modern manufacturing environments.

Features:

• Product Name: Single Screw Extruder
• Type: Single Screw
• Heating Power: 15kw
• Heating Zones: 4-6 zones for precise temperature control
• Barrel Material: High-quality 38CrMoAlA for durability and wear resistance
• Machine Material: National Standard Carbon Steel ensuring robust construction
• Designed as a Single-screw industrial extruder for efficient processing
• Also known as a Single-rotor extruder, suitable for various industrial applications
• Reliable Single-screw industrial extruder optimized for performance and longevity

Technical Parameters:

Applications:

The CUISHI Single Screw Extruder, available in multiple models including sj45, sj65, sj70, sj75, SJ80, and SJ90, is a versatile and reliable piece of equipment designed for various industrial applications. As a Basic screw extruder and Monoscrew extruder, it excels in processing a wide range of plastic materials, making it an essential tool for many manufacturing environments. Originating from China and certified by CE and ISO standards, this Single-screw plastic extruder guarantees quality and performance, meeting international benchmarks.

This extruder is widely used in plastic processing plants where it handles the crushing-before-mixing processing technics efficiently. Thanks to its robust barrel material made from 38CrMoAlA, the machine ensures durability and consistent operation under high stress. The heating power of 15kw supports precise temperature control, crucial for producing high-quality plastic products. Equipped with electric parts from renowned brands like Siemens and Omron, the CUISHI Single Screw Extruder offers reliable electrical performance and longevity.

Typical application occasions for this extruder include plastic pelletizing, film extrusion, pipe manufacturing, and profile production. Its ability to process various plastic materials makes it ideal for producing packaging films, plastic sheets, tubes, and other molded products. The Single Screw Extruder is especially suitable for small to medium-sized enterprises requiring efficient extrusion processes without compromising on quality or output.

In terms of operational scenarios, this monoscrew extruder is perfect for use in factories focusing on plastic recycling and compounding, where the crushing-before-mixing technique is necessary to prepare raw materials uniformly. The machine’s compact package size of 300.00cm * 130.00cm * 120.00cm allows for easy installation and integration into existing production lines. With a supply ability of 30 sets per month and a minimum order quantity of one set, CUISHI ensures timely delivery within 40-60 days, supporting businesses with efficient procurement and production schedules.

Furthermore, the packaging details involve using films to protect the extruder during shipment, ensuring it arrives in optimal condition. Payment terms are flexible via T/T, and the pricing ranges from 8123 to 31231 USD depending on the model and specifications. Overall, the CUISHI Single Screw Extruder is a cost-effective, high-performance solution suitable for diverse plastic extrusion applications, offering reliable performance in various industrial scenarios.

Customization:

CUISHI offers customizable Single Screw Extruder models including sj45, sj65, sj70, sj75, SJ80, and SJ90, designed and manufactured in China with CE and ISO certifications to ensure high quality and reliability.

Our Single-rotor extruder series features advanced Crushing-before-Mixing processing technics, utilizing National Standard Carbon Steel for machine material to guarantee durability and long service life.

The Single-screw mixing extruder is equipped with high-quality electric parts from Siemens and Omron, providing stable performance and efficient operation.

The feeding system uses a Single Screw Feeder to ensure consistent material flow and processing efficiency, ideal for various production needs.

We accept a minimum order quantity of 1 set, with pricing ranging from 8123 to 31231 USD depending on customization and model selection.

Packaging is done with protective films to ensure safe delivery, with a typical delivery time of 40-60 days after order confirmation.

Payment terms are flexible with T/T accepted, and our supply ability is 30 sets per month to meet your production demand.

Our Single-screw laboratory extruder is perfect for research and development purposes, offering precise control and reliable performance for lab-scale extrusion processes.

Support and Services:

Our Single Screw Extruder product is supported by a dedicated technical support team committed to ensuring optimal performance and reliability. We offer comprehensive services including installation assistance, routine maintenance, troubleshooting, and repair guidance. Our experts provide detailed operational training and share best practices to maximize efficiency and product lifespan. Additionally, we supply genuine spare parts and upgrade options to keep your extruder up-to-date with the latest technology. For any technical inquiries or service requests, our team is ready to assist you promptly and professionally to minimize downtime and enhance your production process.