Plastic PE Irrigation Pipe and Hose Extrusion Production Line with High Output

Product Description:

The Single Screw Extruder is a highly versatile and efficient machine designed to meet the diverse needs of various industrial applications. As a customized piece of equipment, it can be tailored to specific requirements, ensuring optimal performance and maximum productivity. This extruder is particularly notable for its advanced crushing-before-mixing processing technics, which enhance material handling and improve the overall quality of the output product.

At the core of this equipment lies the single screw mechanism, which plays a crucial role in its operation. The Single-screw feed extruder is engineered to provide consistent and uniform feeding of raw materials, enabling smooth and continuous operation. This feature is essential for processes that demand precision and reliability, making it an ideal choice for industries such as plastics, food processing, and chemical manufacturing.

In addition to its feeding capabilities, the Single-screw pelletizing extruder functionality allows it to efficiently convert raw materials into uniform pellets. This process is critical in applications where pelletized products offer better handling, transportation, and usage characteristics. The extruder’s ability to pelletize materials with high precision ensures that the final product meets stringent quality standards, enhancing its market value.

Moreover, the Single-screw mixing extruder aspect of this machine provides superior blending capabilities. By integrating crushing-before-mixing processing technics, the extruder ensures that materials are finely crushed prior to being thoroughly mixed. This results in a homogeneous mixture, which is vital for producing consistent and reliable end products. Such a mixing process is particularly beneficial in applications involving composite materials, feed production, and other sectors requiring uniform material distribution.

The process employed by this Single Screw Extruder includes concentration and dry phases, which significantly influence the quality and characteristics of the final product. Concentration helps in reducing the moisture content and increasing the material density, thereby enhancing the mechanical properties and stability of the extruded products. The drying process further ensures that the products are free from excess moisture, preventing issues such as clumping or degradation during storage and transportation.

One of the standout features of this extruder is its robust heating system, powered by a 15kw heating unit. This heating power is carefully calibrated to provide consistent and controlled temperature throughout the extrusion process. Proper temperature management is crucial for achieving optimal material flow, preventing thermal degradation, and ensuring the desired physical and chemical properties of the extruded product.

The electric components of the Single Screw Extruder are sourced from reputable manufacturers such as Siemens and Omron, among others. These high-quality electric parts guarantee reliable operation, precise control, and long-term durability of the machine. The integration of advanced electrical systems also facilitates ease of maintenance and enhances the overall safety of the extrusion process.

Customization is a key advantage of this Single Screw Extruder, allowing it to be adapted to various production scales and material types. Whether the application involves plastics, animal feed, biomass, or other materials, this extruder can be configured to meet specific process requirements. This flexibility makes it an invaluable asset for manufacturers seeking to optimize their production lines and improve product quality.

In summary, the Single Screw Extruder combines the functionalities of a single-screw feed extruder, single-screw pelletizing extruder, and single-screw mixing extruder into one comprehensive machine. Its customized design, advanced crushing-before-mixing processing technics, concentration and drying process, powerful 15kw heating system, and high-quality electric parts from Siemens and Omron make it a top choice for various industrial extrusion applications. This extruder not only enhances material processing efficiency but also ensures the production of superior quality extruded products, meeting the evolving demands of modern industries.

Features:

• Product Name: Single Screw Extruder
• Feeding System: Single Screw Feeder
• Process Capability: Concentration and Dry
• Customization: Fully Customized Options Available
• Heating Zones: 4 to 6 Heating Zones for Precise Temperature Control
• Machine Material: Made from National Standard Carbon Steel for Durability
• Includes features of a Single-screw thermoplastic extruder
• Operates as a Single-screw melt extruder for efficient melting processes
• Functions as a Basic screw extruder suitable for various extrusion tasks

Technical Parameters:

This Single-screw barrel extruder, also known as a Single-screw melting extruder or Single-screw feed extruder, is designed for efficient processing with customizable features and high-quality components.

Applications:

The CUISHI Single Screw Extruder, available in various models including sj45, sj65, sj70, sj75, SJ80, and SJ90, is a versatile and reliable piece of equipment designed to meet diverse industrial needs. Originating from China and certified with CE and ISO standards, this machine guarantees quality and compliance with international regulations. Its robust construction, made from National Standard Carbon Steel, ensures durability and long-term performance in demanding environments.

This single-screw conveying extruder is ideal for industries that require efficient material processing, such as plastics, rubber, food, and chemical manufacturing. The extruder’s single-screw feeder system ensures consistent feeding and precise control of raw materials, making it perfect for applications that demand uniform mixing and compounding. The heating zones, ranging from 4 to 6, allow for precise temperature control, which is essential for maintaining the quality and consistency of the final product.

The CUISHI single-screw compounding machine is widely used in scenarios where homogeneous mixing of materials is critical. It is suitable for producing plastic pellets, rubber compounds, and food pastes, among other products. Thanks to its electric parts from reputable brands like Siemens and Omron, the machine offers reliable performance and user-friendly operation. Its customizable features enable clients to tailor the extruder to specific production requirements, enhancing flexibility and efficiency.

Typical application occasions include manufacturing plants focused on plastic recycling, polymer blending, and chemical processing. The machine is also well-suited for research and development facilities where small batch production and experimental formulations are common. With a supply ability of 30 sets per month and a minimum order quantity of just one set, CUISHI ensures timely delivery, typically within 40 to 60 days, along with secure packaging using films to protect the machine during transit.

Payment terms are convenient with T/T accepted, making it easy for businesses worldwide to acquire this high-quality single-screw mixing extruder. Price ranges from 8123 to 31231 USD depending on model and customization options, offering a cost-effective solution for companies seeking advanced extrusion technology. Whether for large-scale manufacturing or specialized production, the CUISHI single-screw extruder is a dependable choice for enhancing productivity and product quality across various industrial applications.

Customization:

CUISHI offers customized Single-screw extrusion equipment with model numbers sj45, sj65, sj70, sj75, SJ80, and SJ90, manufactured in China. Our Single-screw feeder extruder is certified with CE and ISO standards, ensuring high quality and reliability for your extrusion needs.

The Single-screw extrusion equipment features a feeding system equipped with a Single Screw Feeder and a barrel made from durable 38CrMoAlA material. The machine body is constructed from National Standard Carbon Steel, providing excellent strength and longevity.

With 4-6 heating zones, our extruder delivers precise temperature control, optimizing the concentration and dry process. We guarantee a minimum order quantity of 1 set, with prices ranging from 8,123 to 31,231 USD, depending on the model and customization.

Packaging is done securely using films to ensure safe delivery. The typical delivery time is between 40 to 60 days, and we accept payment via T/T. CUISHI can supply up to 30 sets per month, meeting your production demands efficiently.

Choose CUISHI's Single-screw extrusion equipment for reliable, high-performance Single-screw feeder extruder solutions tailored to your specific requirements.

Support and Services:

Our Single Screw Extruder is designed for high performance and reliability in various extrusion processes. To ensure optimal operation and longevity of your equipment, we provide comprehensive technical support and services tailored to your needs.

Technical support includes assistance with installation, startup, and troubleshooting. Our team of experts is available to guide you through the operational parameters and help you optimize the extruder settings for your specific materials and production requirements.

We also offer preventive maintenance services to keep your Single Screw Extruder running smoothly. Regular inspections, part replacements, and performance evaluations help prevent unexpected downtime and extend the life of your machinery.

In addition, training programs are available for your operators and maintenance personnel to ensure proper handling, safety, and efficient operation of the extruder.

Should you require spare parts or upgrades, we provide genuine components and retrofit solutions to enhance the performance and capabilities of your existing extruder.

Our commitment is to deliver prompt and effective support to maximize your production efficiency and minimize operational interruptions.