Plastic PE / HDPE / LDPE / PPR Pipe Extrusion Production Line Pipe Making Machine

Product Description:

The Single Screw Extruder is a highly versatile and efficient piece of equipment designed to meet the specific needs of various industrial processing applications. Engineered with precision and customization in mind, this extruder offers a tailored solution for businesses seeking optimal performance in material compounding, mixing, and kneading processes. With its advanced features and robust construction, the Single Screw Extruder stands out as an indispensable tool for modern manufacturing environments.

One of the key highlights of this product is its customizable design. Understanding that different industries and applications require distinct specifications, the Single Screw Extruder can be tailored to meet unique operational demands. This customization ensures that the extruder integrates seamlessly into existing production lines, enhancing efficiency and output quality. Whether the requirement involves specific screw configurations, barrel dimensions, or feeding mechanisms, the extruder can be adapted accordingly to deliver superior results.

The feeding system of this extruder is built around a Single Screw Feeder, which guarantees consistent and controlled material input. This feeding mechanism plays a crucial role in maintaining steady throughput and preventing material blockages, thereby reducing downtime and maintenance costs. The single screw feeder is specifically designed to handle a variety of raw materials with ease, making the extruder suitable for a wide range of processing tasks, from simple mixing to complex compounding operations.

Classified as a Single Screw type extruder, this machine utilizes a single rotating screw within a stationary barrel to process materials through a continuous operation. The single screw configuration is widely recognized for its simplicity, reliability, and cost-effectiveness. It excels in applications where the material requires thorough mixing, melting, and shaping, making it an ideal choice for industries such as plastics, food processing, pharmaceuticals, and chemicals.

The barrel of the extruder is constructed from high-quality 38CrMoAlA steel, a material known for its exceptional strength, wear resistance, and thermal stability. This choice of barrel material ensures a long service life even under harsh operating conditions, including high temperatures and abrasive materials. The durability of the 38CrMoAlA barrel minimizes downtime caused by wear and tear, thereby improving overall productivity and reducing maintenance expenses.

The processing technics employed by this Single Screw Extruder include a specialized crushing-before-mixing approach. This technique involves breaking down raw materials into smaller, more manageable particles before they enter the mixing phase. By crushing materials prior to mixing, the extruder achieves a more uniform blend and enhances the efficiency of the kneading process. This innovative method not only improves the quality of the final product but also optimizes energy consumption and reduces processing time.

As a single-screw compounding machine, this extruder is capable of blending multiple ingredients into a homogeneous mixture with precise control over temperature, pressure, and shear forces. This capability is essential for producing high-quality compounds with consistent properties, which is critical in industries such as polymer production and food manufacturing. The extruder’s precise control system ensures that every batch meets stringent quality standards.

In addition to compounding, the machine functions effectively as a single-screw mixing extruder. It facilitates the thorough mixing of raw materials, additives, and fillers, resulting in a uniform and consistent output. This mixing capability is vital for applications requiring the integration of diverse components, ensuring that the final product exhibits the desired physical and chemical characteristics.

Furthermore, the extruder serves as a single-screw kneading extruder, applying controlled mechanical energy to soften and blend materials. This kneading action improves the molecular structure and texture of the processed materials, making it suitable for applications such as rubber processing, food dough preparation, and pharmaceutical granulation. The kneading function enhances the material’s processability and final performance.

In summary, the Single Screw Extruder is a customizable, robust, and efficient machine designed to handle a variety of processing tasks with precision and reliability. Featuring a single screw feeder, a durable 38CrMoAlA barrel, and an innovative crushing-before-mixing processing technique, it excels as a single-screw compounding machine, single-screw mixing extruder, and single-screw kneading extruder. This extruder offers an ideal solution for industries seeking to improve product quality, optimize processing efficiency, and reduce operational costs through advanced extrusion technology.

Features:

• Product Name: Single Screw Extruder
• Type: Single-screw mixing extruder, Monoscrew extruder, Single-screw thermoplastic extruder
• Electric Parts: Siemens, Omron, etc.
• Heating Power: 15 kW
• Machine Material: National Standard Carbon Steel
• Feeding System: Single Screw Feeder
• Package Size: 300.00 cm × 130.00 cm × 120.00 cm

Technical Parameters:

Applications:

The CUISHI Single-screw processing extruder, available in models sj45, sj65, sj70, sj75, SJ80, and SJ90, is a versatile and reliable piece of equipment designed for various industrial applications. Originating from China and certified by CE and ISO, this extruder is ideal for businesses seeking high-quality single-screw extrusion equipment that combines efficiency with durability. With a minimum order quantity of just one set and a competitive price range between 8123 to 31231 USD, CUISHI offers an accessible solution for small to large-scale manufacturing operations.

This single-screw thermoplastic extruder is widely used in plastic processing industries where precise melting and shaping of thermoplastic materials are required. The extruder’s machine material, made from national standard carbon steel, ensures long-lasting performance and resistance to wear and tear during continuous operation. Its customizable design, including 4-6 heating zones and a heating power of 15kw, allows users to tailor the extrusion process to specific material characteristics and production needs, enhancing product quality and consistency.

The CUISHI Single-screw extrusion equipment is perfectly suited for manufacturing plastic pipes, profiles, sheets, and films. The packaging details, including films, help protect the extruded products during transportation and storage. The machine’s package size of 300.00cm * 130.00cm * 120.00cm is optimized for efficient shipping, with a delivery time of 40-60 days and payment terms of T/T, making the purchasing process straightforward and reliable. With a supply ability of 30 sets per month, CUISHI ensures timely availability for expanding production lines or replacement needs.

This extruder is commonly used in scenarios such as plastic recycling plants, pipe manufacturing workshops, and profile extrusion factories. It is suitable for professionals seeking a dependable single-screw processing extruder that offers precise temperature control and excellent output stability. The equipment’s robust construction and advanced features make it an essential asset in industries focusing on thermoplastic material processing, where consistent product quality and operational efficiency are critical.

Customization:

CUISHI offers customized Single Screw Extruder products, including models sj45, sj65, sj70, sj75, SJ80, and SJ90. These basic screw extruders are designed and manufactured in China, adhering to CE and ISO certification standards to ensure high quality and reliability.

Our single-screw laboratory extruders are made from national standard carbon steel, featuring 4-6 heating zones for precise temperature control during the concentration and dry processes. The extrusion machines are suitable for various plastic processing needs, providing efficient and consistent performance.

The single-screw plastic extruder comes with packaging details that include films to protect the equipment during shipment. The package size measures 300.00cm * 130.00cm * 120.00cm, making it convenient for transportation and installation.

We support a minimum order quantity of 1 set, with prices ranging from 8123 to 31231 USD depending on the model and specifications. The supply ability is 30 sets per month, and the delivery time is estimated between 40 to 60 days.

Payment terms are flexible, with T/T accepted for customer convenience. CUISHI is committed to providing reliable, high-quality single screw extruders tailored to your specific production requirements.

Support and Services:

Our Single Screw Extruder product is supported by a dedicated technical support team committed to ensuring optimal performance and customer satisfaction. We offer comprehensive services including installation guidance, operational training, routine maintenance advice, and troubleshooting assistance.

Technical support is available to help you maximize the efficiency and lifespan of your extruder. Our experts provide detailed documentation, user manuals, and operational best practices tailored to your specific application needs.

In addition, we offer on-site servicing and preventive maintenance programs designed to minimize downtime and extend equipment durability. Spare parts and upgrades are readily available to keep your Single Screw Extruder running at peak performance.

For any technical inquiries or service requests, our support team is prepared to provide timely and effective solutions, ensuring your production process remains smooth and uninterrupted.

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